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Precision Vacuum Forming & Thermoforming Solutions

TKP Vacuum Forming is a precision vacuum forming and thermoforming manufacturer,
delivering custom plastic solutions for automotive, medical, electronics, food display
and industrial applications worldwide.
More than 10000+ molds
100+ Partners

Why Choose TKP Plastic

We combine advanced technology with decades of expertise to deliver exceptional results for every project

Precision Engineering

Tolerances within ±0.1mm for critical applications across automotive, medical, and aerospace industries.

Sustainable Manufacturing

Eco-friendly processes with material optimization and recycling initiatives to reduce environmental impact.

End-to-End Solutions

From design consultation and prototyping to high-volume production and quality assurance.

Company Profile

Company Profile

Foshan TeKaoPu (TKP) Plastic Technology Co., Ltd. is a professional enterprise specializing in the research and development and manufacturing of vacuum forming technology. The company is committed to the development, design, production, and sales of vacuum-formed products, possessing a complete production management system, advanced professional equipment, and an experienced technical team.

TKP main products cover high-end mudguards and roof boxes, among other automotive exterior parts. With exquisite craftsmanship and strict quality control, it has established a good reputation in the industry. In addition, we can also produce vacuum thermoforming products suitable for various fields according to customer needs, widely used in automotive manufacturing, medical devices, electronics, toys, and other industries.

We always adheres to the principle of “customer first, quality foremost,” making customer satisfaction its core objective. We continuously optimize and innovate in product quality and service experience, striving for greater development in the global market.

What We Do

Vacuum Forming Thick Plastic

Vacuum Forming Thick Plastic

Vacuum Forming Thin Plastic

Vacuum Forming Thin Plastic

Customized Plastic Products

Customized Plastic Products

Technical Capabilities

State-of-the-art equipment and advanced manufacturing processes

Advanced Manufacturing Technology

Our facility houses cutting-edge vacuum forming machines with digital temperature control, automated material handling, and precision trimming systems capable of processing a wide range of thermoplastic materials.

Forming Area
Up to 4m × 2.5m
Material Thickness
0.1mm to 15mm
Tolerance
±0.1mm to ±0.5mm
Materials
ABS, PVC, PETG, PC, HIPS and more

Our Services

Comprehensive vacuum forming and thermoforming solutions tailored to your specific requirements

Precision Vacuum Forming

Precision CNC vacuum forming for complex shapes and tight tolerances.

Precision Vacuum Forming

Industrial Thermoforming

Large-scale production of durable components for automotive, packaging, and industrial applications.

Industrial Thermoforming

Custom Molds

Rapid prototyping and custom mold fabrication to accelerate your product development cycle.

Custom Molds

Vacuum Forming Services and Process

1.Design and Consultation

Please provide your 3D drawings (IGS, STP, or STEP format) or physical samples. If you do not yet have a design, our professional team can assist you in completing it, precisely matching your needs and concepts.

2.Selecting Ideal Materials and Thickness

We will recommend the most suitable materials and thicknesses based on the product’s application. We offer a variety of thermoplastic materials, such as ABS, HDPE, PETG, acrylic, PC, decorative laminate, PS, UV-resistant ABS, ASA, etc., providing the best price while ensuring quality.

3.Precision Mold Making

We primarily use high-quality aluminum for mold making, but other materials such as wood can also be used upon request. We utilize advanced CNC technology to ensure mold precision and consistency:

  • 3D Design Conversion: Precisely converting the product’s 3D design into a mold design.
  • CNC Machining: Engraving and shaping using precision CNC machine tools, ensuring accurate part dimensions.
Thermoplastic molding steps
Thermoplastic molding steps

4.Vacuum Forming Steps

The mold is installed in the vacuum forming machine and heated; the sheet material is fixed and heated until softened; vacuum adsorption brings the material tightly into contact with the mold; finally, it is demolded after water spraying and air cooling, perfectly replicating the details.

5.CNC Milling and Drilling

After forming, CNC equipment is used for precise trimming and drilling to remove excess plastic, ensuring the shape and details meet high standards.

6.Deburring and Polishing

The product is polished and cleaned to remove burrs, achieving a smooth and delicate surface finish, preparing for subsequent processing.

7.Quality Inspection

An experienced quality control team rigorously inspects each product to ensure that dimensions, color, and overall quality meet expected standards.

Our Factory

factory
factory

Our Partners

What Our Partners Say

Smart Home Startup | Hangzhou

“From concept sketches to small-batch trial production, TKP provided us with complete thermoforming ODM support. Their mold development flexibility significantly reduced our initial investment, and their patented curved surface structure enabled one-time molding, allowing the product to stand out from the crowdfunding stage due to its design.”

Consumer Electronics Brand | Shenzhen

“We needed customized high-precision electronic product trays, and TKP’s thermoforming solution perfectly adapted to our automated production line. From 3D file integration to mold optimization, their response speed was professional and efficient, and cost control exceeded expectations. We’ve added them to our long-term OEM partner list.”

New Energy Battery Pack Supplier | Jiangsu

“The battery insulation shell has extremely high requirements for temperature resistance and sealing. TKP not only completed the complex multi-layered vacuum thermoforming but also proactively suggested lightweight improvement solutions. Rigorous testing data and comprehensive quality control reports further enhanced the safety level of our battery packs.”

Food Display Props Client | France

“Customized transparent display boxes for the fresh produce section of chain supermarkets needed to balance display effectiveness with durability during transportation. TKP combined thermoforming technology with creative design, achieving high-end retail standards in terms of light transmittance and edge strength. European customers reported a 40% reduction in packaging loss.”

Industrial Equipment Manufacturer | USA

“Thermoforming protective covers for large machinery has always been a challenge. TKP, with its 1.5m x 3m large-size processing capabilities and experience in handling heavy sheet metal, delivered components that perfectly matched our protection level requirements. The ODM collaboration model allowed us to achieve close communication similar to localized production.”

Medical Device Manufacturer | Germany

“Our collaboration with TKP to develop cleanroom-grade blister packaging for medical device housings, fully compliant with ISO 13485 standards, was impressive. Their engineering team’s control over material sterility and structural stability was remarkable, and their ODM solution successfully shortened our time to market.”

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Blog

  • Why Thick Sheet Thermoforming Powers Modern Automotive Design
    Automotive manufacturing is not just about making parts — it’s about balancing weight, cost, speed, and risk. For large components such as trunk liners, underbody shields, bumper cores, and interior structural panels, traditional processes often force painful trade-offs. Thick sheet thermoforming exists in that strategic middle ground where engineering practicality meets financial realism.
  • Vacuum Forming Sandwich Sheets: How to Prevent Delamination, Slippage and Thermal Distortion
    Vacuum forming composite sandwich sheets (rigid plastic skins + foam or honeycomb core) is a great way to make lightweight, stiff parts — but it brings three recurring headaches: sandwich separation (delamination), interlayer slippage, and differing thermal expansion between layers.
  • How to Improve ABS Vacuum Forming
    A practical guide for engineers and production managers that explains five core ABS thick-sheet forming problems, shows evidence and tests, and gives clear, actionable fixes to reduce defects and improve first-pass yield.
  • Integrated Vacuum Forming & CNC Cutting: Fast, Precise, Turnkey Plastic Parts
    When you need custom plastic parts—anything from protective shells and bezels to display housings and trays—two processes dominate: vacuum forming (to shape the shell) and CNC cutting (to precisely trim, hole-cut, and finish). Tekaopu Plastic Combining them into a single, one-stop service removes handoffs, reduces lead time and scrap, improves tolerances, and gives you a finished part ready for assembly or sale.

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ABS Vacuum Forming
Acrylic Vacuum Forming
HDPE Vacuum Forming
PETG Vacuum Forming
PC Vacuum Forming
PP Vacuum Forming
HIPS Vacuum Forming
PVC Vacuum Forming