Custom Vacuum Forming Manufacturer for Automotive, Medical & Industrial Applications

Company Profile

Foshan TeKaoPu (TKP) Plastic Technology Co., Ltd. is a professional enterprise specializing in the research and development and manufacturing of vacuum forming technology. The company is committed to the development, design, production, and sales of vacuum-formed products, possessing a complete production management system, advanced professional equipment, and an experienced technical team.

TKP main products cover high-end mudguards and roof boxes, among other automotive exterior parts. With exquisite craftsmanship and strict quality control, it has established a good reputation in the industry. In addition, we can also produce vacuum thermoforming products suitable for various fields according to customer needs, widely used in automotive manufacturing, medical devices, electronics, toys, and other industries.

We always adheres to the principle of “customer first, quality foremost,” making customer satisfaction its core objective. We continuously optimize and innovate in product quality and service experience, striving for greater development in the global market.

About Us

What We Do

Vacuum Forming Thick Plastic

Vacuum Forming Thin Plastic

Customized Plastic Products

Precision Vacuum Forming

Precision CNC vacuum forming for complex shapes and tight tolerances.

Industrial Thermoforming

Large-scale production of durable components for automotive, packaging, and industrial applications.

Custom Molds

Rapid prototyping and custom mold fabrication to accelerate your product development cycle.

Start Your Project

1.Design and Consultation

Please provide your 3D drawings (IGS, STP, or STEP format) or physical samples. If you do not yet have a design, our professional team can assist you in completing it, precisely matching your needs and concepts.

2.Selecting Ideal Materials and Thickness

We will recommend the most suitable materials and thicknesses based on the product’s application. We offer a variety of thermoplastic materials, such as ABS, HDPE, PETG, Acrylic, PC, decorative laminate, PS, UV-resistant ABS, ASA, etc., providing the best price while ensuring quality.

3.Precision Mold Making

We primarily use high-quality aluminum for mold making, but other materials such as wood can also be used upon request. We utilize advanced CNC technology to ensure mold precision and consistency:

• 3D Design Conversion: Precisely converting the product’s 3D design into a mold design.

• CNC Machining: Engraving and shaping using precision CNC machine tools, ensuring accurate part dimensions.

4.Vacuum Forming Steps

The mold is installed in the vacuum forming machine and heated; the sheet material is fixed and heated until softened; vacuum adsorption brings the material tightly into contact with the mold; finally, it is demolded after water spraying and air cooling, perfectly replicating the details.

5.CNC Milling and Drilling

After forming, CNC equipment is used for precise trimming and drilling to remove excess plastic, ensuring the shape and details meet high standards.

6.Deburring and Polishing

The product is polished and cleaned to remove burrs, achieving a smooth and delicate surface finish, preparing for subsequent processing.

7.Quality Inspection

An experienced quality control team rigorously inspects each product to ensure that dimensions, color, and overall quality meet expected standards.

Learn More

Our Partners

What Our Partners Say

Smart Home Startup | Hangzhou

“From concept sketches to small-batch trial production, TKP provided us with complete thermoforming ODM support. Their mold development flexibility significantly reduced our initial investment, and their patented curved surface structure enabled one-time molding, allowing the product to stand out from the crowdfunding stage due to its design.”

Consumer Electronics Brand | Shenzhen

“We needed customized high-precision electronic product trays, and TKP’s thermoforming solution perfectly adapted to our automated production line. From 3D file integration to mold optimization, their response speed was professional and efficient, and cost control exceeded expectations. We’ve added them to our long-term OEM partner list.”

New Energy Battery Pack Supplier | Jiangsu

“The battery insulation shell has extremely high requirements for temperature resistance and sealing. TKP not only completed the complex multi-layered vacuum thermoforming but also proactively suggested lightweight improvement solutions. Rigorous testing data and comprehensive quality control reports further enhanced the safety level of our battery packs.”

Food Display Props Client | France

“Customized transparent display boxes for the fresh produce section of chain supermarkets needed to balance display effectiveness with durability during transportation. TKP combined thermoforming technology with creative design, achieving high-end retail standards in terms of light transmittance and edge strength. European customers reported a 40% reduction in packaging loss.”

Industrial Equipment Manufacturer | USA

“Thermoforming protective covers for large machinery has always been a challenge. TKP, with its 1.5m x 3m large-size processing capabilities and experience in handling heavy sheet metal, delivered components that perfectly matched our protection level requirements. The ODM collaboration model allowed us to achieve close communication similar to localized production.”

Medical Device Manufacturer | Germany

“Our collaboration with TKP to develop cleanroom-grade blister packaging for medical device housings, fully compliant with ISO 13485 standards, was impressive. Their engineering team’s control over material sterility and structural stability was remarkable, and their ODM solution successfully shortened our time to market.”

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  Importing Vacuum Formed Parts? 5 Hidden Compliance Traps That Cost More Than You Think
  So you’ve decided to source your vacuum forming (thermoforming) parts from overseas — and more likely than not, from China, the world’s largest plastics manufacturing hub. That decision opens up cost advantages and access to advanced manufacturing capabilities. But it also introduces a complex web of cross-border compliance requirements that many procurement professionals underestimate.
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  From 3D File to Finished Part: The 6-Step Vacuum Forming Process
  You have a 3D design. You know the part you need. But the gap between a digital file and a physical, production-ready plastic component can feel like a black box—especially when you are sourcing from overseas. That uncertainty costs time and creates hesitation. At TKP Plastic, we believe transparency is the foundation of trust.
• 
  What is Vacuum Forming? Complete 6-Step Process, Materials & Cost Guide
  Vacuum‑formed products are everywhere. The bathtub you use every day, the inner liner of your refrigerator, your car’s dashboard, even the plastic tray that holds your strawberries – chances are, they all come from the same process: vacuum forming. But do you really understand this process? How does it differ from injection moulding? What kinds of parts are suitable for vacuum forming? How much does a mould cost? How long is the lead time?
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  Injection Molding vs. Thermoforming: How Part Size Impacts Cost, Tooling, and Manufacturing Success
  When people compare injection molding and plastic thermoforming, they often start with price. That is usually the wrong first question.Price matters, of course. But in real projects, part size can quietly decide everything else: tooling cost, lead time, machine requirements, risk, and whether a design is worth locking in early. A small part and a large part may look similar on paper, but they do not behave the same way in production.